For Sertorius EMT engineered supplied and installed a fully integrated transport and screening line for fertilizer handling. The project combines mobile conveyors a high capacity screening unit and comprehensive electrical and service support. The installation is designed for high uptime easy operation and maximum flexibility within the production environment.
The installation starts with a transport conveyor equipped with a large stainless steel filling hopper with a capacity of eight tons. The hopper is mounted on load cells enabling accurate weight monitoring throughout the process. Product dosing to the next transport stage is controlled by a stainless steel valve with an electric linear actuator. An information display provides operators with real time insight into process status and performance.
To ensure flexibility on the factory floor the complete unit is built on a mobile undercarriage allowing easy repositioning.
Product transfer between the different process stages is handled by multiple transport conveyors equipped with integrated roller drive motors. The conveyors are fitted with flame retardant and oil resistant rubber belts. For safe and reliable operation all conveyors include side alignment sensors rotation monitoring and emergency stop systems.
Side covers and safety screens provide additional protection and ensure compliance with industrial safety standards. Pre cabling and dedicated electrical panels allow for efficient installation and fast commissioning.
To guarantee consistent product quality a vibrating fertilizer screen is integrated into the line. The screen has a capacity of sixty cubic meters per hour and is equipped with mesh sizes of one point seven five and ten millimeters. The unit is mounted on a mobile frame and the screened product is discharged via a transport screw with stainless steel support legs.
After screening the product is conveyed to the packing area using a movable box fill conveyor. This long conveyor on a portable frame provides flexibility in box and big bag filling layouts. As with the other conveyors it is equipped with an integrated roller drive motor flame retardant belt and comprehensive safety features.
The result is a reliable safe and flexible fertilizer handling installation for Sertorius. Thanks to the modular design and mobile equipment the customer can easily adapt the line to changing production requirements while maintaining high product quality and operational reliability.
Interested in how EMT can support your next factory project?
Get in touch via emt@emt.tech or explore our machines at www.emt.tech/products
